E&D Report - Q/E 31 Dec 03
BHP Billiton Limited
28 January 2004
BHP Billiton Limited is issuing this announcement to fulfil disclosure
obligations arising from its secondary listing on the London Stock Exchange.
The text of this release is identical to that issued by BHP Billiton Plc
earlier.
Date 29 January 2004
Number 06/04
BHP BILLITON QUARTERLY REPORT ON EXPLORATION
AND DEVELOPMENT ACTIVITIES
October 2003 - December 2003
This report covers exploration and development activities for the quarter ended
31 December 2003. Unless otherwise stated, BHP Billiton's interest in the
projects referred to in this report is 100 per cent, and references to quarters
are based on calendar years.
Of the 14 projects that were under construction during the quarter, 12 are
within Board approved expenditure limits and are tracking on or ahead of
schedule. The exceptions are Minerva and the ROD Integrated development. Three
projects, the Ohanet wet gas development, the Hillside III expansion and the
Area C project, commissioned during the December 2003 quarter.
PETROLEUM DEVELOPMENT
Atlantis Development, Gulf of Mexico, USA (BHP Billiton 44%, non-operated)
BHP Billiton completed full capital allocation for the Atlantis project in
February 2003. Our share of total project expenditure is US$1.1 billion. During
the quarter, fabrication of the hull began with the cutting of first steel at
the shipyard in South Korea. Fabrication of the topsides continued on all three
production modules. The project remains on budget and on schedule for first
production in the third quarter of 2006.
OHANET Development, Algeria (BHP Billiton 45%, joint operating organisation
comprising BHP Billiton/SONATRACH)
The OHANET Development consists of the development of four gas-condensate
reservoirs in the Illizi Basin in southern Algeria. The project provides a gas
treatment facility with a capacity of 20 million standard cubic metres per day
fed by 47 production wells, of which 32 are new and 15 are re-completions of
existing oil producers. 3D seismic data across all reservoirs has been processed
and incorporated into the reservoir models. A total of 28 new wells have been
drilled and completed and 15 existing wells re-completed. The last four wells
have been deferred to allow three to four years of production history to be
gathered. BHP Billiton announced first production from Ohanet on 27 October
2003, and plant testing is ongoing. The new facility was commissioned on
schedule and within the original budget (BHP Billiton share US$464 million).
This project will no longer be included in this report.
Mad Dog Development, Gulf of Mexico, USA (BHP Billiton 23.9%, non-operated)
BHP Billiton announced its sanction of the Mad Dog field in February 2002,
approving up to US$335 million for development of the Gulf of Mexico oil and gas
field. During the quarter, fabrication work on the hull was completed. The hull
has been shipped from Finland to the Gulf of Mexico. Work on the topside modules
continues in the USA. At the end of December 2003, the overall facilities were
approximately 80 per cent complete. First production remains on schedule for the
end of calendar year 2004.
Greater Angostura Development, Trinidad (BHP Billiton 45%, operated)
In March 2003, BHP Billiton approved US$327 million for the first development
phase of the Greater Angostura oil and gas field off the northeast coast of
Trinidad. Fabrication of the offshore facilities has commenced, with
installation of one of four wellhead protector platforms completed during the
quarter. Onshore pipeline construction is underway, and progress continues on
the oil storage facilities. The project remains on budget and first oil
production is on schedule for the end of calendar year 2004.
North West Shelf expansion, Australia (BHP Billiton 16.67%, non operated)
Overall progress on the fourth liquefaction processing train is 86 per cent
complete and remains on schedule to start up in mid 2004. Construction is 74 per
cent complete, and the second trunkline is progressing as planned at 92 per
cent, with stabilization activity almost complete. Tie in of the second
trunkline into the existing interfield line has been completed. BHP Billiton's
share of capital expenditure is US$247 million.
ROD Integrated Development, Algeria (BHP Billiton 36.04%, joint operating entity
comprising BHP Billiton/SONATRACH)
The ROD Integrated Development consists of the development of six satellite
oilfields in the Berkine Basin in eastern Algeria. The project will produce
80,000 barrels of Sahara Blend crude oil per day, with associated gas being
reinjected into the reservoir together with water to provide pressure support to
the reservoir. 36 development wells will be required, 10 of which will be
recompletions of already drilled wells. At the end of December 2003, 22 new
development wells had been completed and the 23rd was well advanced. Procurement
of major equipment is complete. Process pipework spool prefabrication has been
substantially completed and delivered to the site. Erection of the pipe rack
steelwork, tank farm construction, civil works at the Field Gathering Station
(FGS) and Intermediate Field Manifolds, and the welding and tie in of pipelines
are all completed. Over 3.8 million workhours have been completed at the
construction site without a Lost Time Incident. Overall project progress is 80
per cent complete. First production is scheduled for the middle of calendar year
2004, one quarter behind the original schedule. BHP Billiton's share of capital
expenditure is US$192 million.
Minerva (BHP Billiton 90%, operated)
In September 2003, BHP Billiton changed the contractual arrangements relating to
the design and construction of the Minerva development. A new managing
contractor was appointed in October 2003 to complete the gas plant and
engineering. Procurement and construction activities have resumed. The Minerva 3
and 4 production wells have been completed, and the subsea trees installed. The
offshore flowline has been installed. Installation of the offshore and shore
crossing sections of the flowline was completed in November 2003. The tie in of
the flowlines to the subsea wells remains to be completed in early 2004. The
initial target of first production in first quarter of 2004 will not be met, and
in light of the changes to contractual arrangements, the project's targets are
currently in the process of being finalised.
Caesar/Cleopatra Transportation Systems, Gulf of Mexico, USA (BHP Billiton
interest in Caesar pipeline, 25%; interest in Cleopatra pipeline, 22%.
Non-operated)
BHP Billiton acquired a 25 per cent interest in the Caesar oil pipeline and a 22
per cent interest in the Cleopatra gas pipeline which will transport product
from the Mad Dog and Atlantis fields to pipelines closer to shore. Installation
of the Cleopatra and Caesar portions has been completed to a third party
facility and to Mad Dog. Expenditure of up to US$132 million has been approved
by the Board for this project. The project is on budget and on schedule to
commence operation coinciding with first production at third party facilities,
in advance of first hydrocarbon production from Mad Dog and Atlantis.
MINERALS DEVELOPMENT
Aluminium
Hillside Expansion
Main construction work on the 130,000 tonne per annum Hillside III aluminium
smelter project commenced on 1 April 2002, and the last process system for the
expansion was completed and handed to operations on 17 December 2003. Potroom
metal production continued to ramp up smoothly and the final reduction cell was
commissioned on 7 December 2003, some six months ahead of schedule. Final
project costs were US$411 million, US$38 million or 8.5 per cent below the
budget of US$449 million. This project is now fully operational and will no
longer be included in this report.
Base Metals
Escondida Norte, Chile (BHP Billiton 57.5%)
The development of the Escondida Norte pit, located approximately 5 kilometres
north of the existing Escondida mining operations, was approved in June 2003, as
part of Escondida's operating strategy to maintain copper production capacity in
future years. Pre-mine waste stripping continued during the quarter with drill
platform and haulage development undertaken by the contractor. The first mining
shovel, loader, drills and haul trucks were moved over from the Escondida main
pit into the Escondida Norte pre-mine on schedule at the beginning of December
2003. Total material movement in the pre-mine to the end of December 2003 was
5.3 million tonnes. All new mining equipment for the first phase of the pre-mine
has arrived on site. Construction activities have commenced on the initial
infrastructure requirements. Work has been initiated on the new maintenance
facilities that will be situated within the existing Escondida industrial area.
The Engineering Procurement Construction and Management contractor has ramped up
detailed design activities and orders for all long lead time purchases have been
placed. A subcontractor has been appointed for a significant portion of the
materials handling work. Pre-mine development, design and construction
activities are currently on track to meet first ore delivery to the crusher in
the fourth quarter of 2005. Development costs are estimated at US$400 million
(BHP Billiton share US$230 million).
Carbon Steel Materials
Products & Capacity Expansion Project (PACE), Australia (BHP Billiton 85%)
The project provides for the upgrade of the BHP Billiton rail and port
facilities in a staged process to meet forecast increases in sales of iron ore.
The estimated capital cost for Stage 1 is US$351 million (BHP Billiton share
US$299 million).
Detailed engineering is complete and construction work continues on schedule.
The project is within budget and is on track to commission ahead of original
schedule in the first quarter of 2004.
Area C Project, 'C Deposit', Australia (BHP Billiton 85%)
The project provides for the development of a mine, processing plant, 38
kilometre rail spur and associated infrastructure for an operation to build up
to 15 Mtpa at Area C, which is situated approximately 120 kilometres from Newman
in Western Australia's Pilbara region.
Construction work is complete at both the plant and infrastructure rail and road
sites. First ore was railed from Area C to the port at Nelson Point on 16 August
2003, and the first shipment of ore departed Nelson Point on 24 September 2003.
Overall the project was commissioned ahead of schedule during the third quarter
of 2003, and was completed within the budget of US$213 million (BHP Billiton
share US$181 million). This project is now fully operational and will no longer
be included in this report.
Dendrobium Coal Project, Australia
The Dendrobium Mine will be a low cost underground longwall operation capable of
producing 5.2 Mtpa of raw coal (3.6 Mtpa of clean coal). The main customer for
the coking coal is the Port Kembla steelworks, which is located seven kilometres
from the mine site.
Construction activities associated with the mine surface facilities, ventilation
shaft, washery upgrade and Kemira Valley Rail Coal Loading facilities have been
completed and successfully commissioned. Construction activities associated with
the thermal drier are well underway. The majority of the projects remaining work
is related to the underground drivage required to install and commission the
longwall.
Just over 70 per cent of the project's capital has been committed to date. The
capital forecast remains unchanged at US$170 million. Forecast longwall
commencement is expected in the middle of calendar year 2005.
Energy Coal
Mount Arthur North, Australia
The Mount Arthur North Mine will be capable of producing up to 12 million tonnes
of saleable thermal coal per annum when full production is achieved in 2006. 84
per cent of the project's capital has been committed to date. The balance of the
expenditure relates to the ramp up of stripping and coaling capacity,
predominantly through the purchase of mobile equipment which is expected to
continue until early calendar year 2006. Final capital cost is forecast to be
below the approved budget of US$411 million.
Final commissioning of the Coal Handling and Preparation Plant was completed
ahead of schedule. During the December 2003 quarter, product was supplied to
both the export and domestic thermal coal markets in line with the ramp up plan.
The project is now fully operational and will no longer be included in this
report.
PETROLEUM EXPLORATION
Exploration and appraisal wells drilled during the quarter or in the process of
drilling as at 31 December 2003.
WELL LOCATION BHP BILLITON STATUS
EQUITY
Bimurraburra-1 Trinidad Block 30% BHP Plugged and
3(a) Billiton abandoned.
operator Hydrocarbons
encountered.
Delaware Trinidad Block 30% BHP Plugged and
3(a) Billiton abandoned.
operator Hydrocarbons
encountered.
Puncheon Trinidad Block 30% BHP At total depth
3(a) Billiton and logging.
operator
Puma-1 Gulf of 33.3% BHP At total depth
Mexico, Green Billiton; BP and logging. See
Canyon 823 operator News Release of
13 January 2004.
Shenzi-2 Gulf of 44% BHP Drilling ahead
Mexico, Green Billiton in side track-1.
Canyon 653 operator See News Release
of 12 November
2003.
Megamouth Australia, 60% BHP Plugged and
Gippsland Billiton abandoned. Dry
Basin, VIC/P45 operator hole.
MINERALS EXPLORATION
The minerals exploration group of BHP Billiton continued to pursue global
exploration opportunities for key commodities of interest to the group utilising
both the Junior Alliance Program and in house generative capabilities.
As a result of these continued exploration initiatives, BHP Billiton has
discovered a number of significant kimberlites on the Qilalugaq property near
Repulse Bay, Nunavut, Canada (BHP Billiton 100%). Exploration work commenced in
the area in calendar year 2000 and work has involved till sampling and airborne
geophysical surveys, including FALCON(TM).
Recent drilling has intersected nine kimberlites on the property and the
microdiamond results indicate that the kimberlites are weakly to moderately
diamondiferous. Follow-up HQ (2.5 inch diameter) core drilling was carried out
on one of the kimberlite pipes. Approximately 9.1 tonnes of kimberlite (dry
weight) were processed by SGS-Lakefield Research Limited resulting in the
recovery of 70 stones (0.85mm square mesh cut-off) with a total weight of 2.36
carats. Additional bulk sampling is planned for this pipe and on several nearby
pipes in spring. Testing and evaluation of other targets on the property will
continue. As results are preliminary at this stage, the economic significance of
the results is not yet known.*
EXPLORATION EXPENDITURE
During the quarter, BHP Billiton spent US$24 million on minerals exploration, of
which US$21 million was expensed.
* The qualified person for the Qilalugaq project is Jon Carlson, Exploration and
Resources Manager, BHP Billiton Diamonds Inc.
Further information on BHP Billiton can be found on our Internet site:
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