Systems and Supply Chain

MFI Furniture Group PLC 16 November 2004 16 November 2004 MFI Furniture Group Plc ('MFI') - Systems and Supply Chain Progress Report As previously announced, MFI is today giving a progress report on its systems and supply chain. A scheduled pre-close update will take place on Thursday, 2 December 2004. Progress to date Since the statement on 9 September, MFI has been working in conjunction with its IT partners to improve the performance of the supply chain systems. Howden Joinery has traded successfully through its busiest period, with the stock replenishment system and processes operating at least as effectively as in the peak period last year. UK Retail is now in a more stable position, with the proportion of incomplete deliveries over the last four weeks averaging half the level in September 2004 and back to the levels achieved in the same period last year. Background The introduction of a new supply chain system was essential to meet the changing needs of all parts of the business, both in respect of the scale and scope of the products the Group sells and the changing business model. The old systems, some of which were 20 years old, were not designed to accommodate the complex requirements of home delivery in UK Retail or the range of products now sold as part of its 'every room in the house' strategy. Similarly the new system was required to support substantial growth in Howden Joinery and the internationalisation of the Group, both in terms of customers and suppliers. The new system also provides the operational capability for the management of each route to market to focus on the appropriate supply chain strategy for its specific business, through a better alignment of the supply chain to meet customer needs in each route to market. Implementation Immediately following implementation of the new system in March, MFI began to experience some technical problems, with repercussions across the business. For example, MFI's ability to operate supplier ordering processes was affected, causing lower stock availability and longer delivery lead times for bought-in products. In addition, the systems designed to fulfil incomplete deliveries by post and parcel carriers failed to perform. These and other problems were addressed and appeared to be largely resolved by July, with a commensurate improvement in key performance metrics. In August, performance of the supply chain again deteriorated and an extensive root cause analysis, completed in early September, revealed additional technical problems and two critical underlying business requirements - better data quality and more accurate inventory forecasting. Key actions taken As announced on 14 September, John Hancock assumed overall responsibility for the supply chain. Actions have been focused on the following areas: • Securing Howden Joinery for peak season trading - prioritising stock for Howden Joinery and increasing stock levels at individual depots. • Improving and stabilising retail customer service - improving and stabilising accuracy of delivery lead times quoted to customers, increasing resources in the call centre, removing products with availability issues from the store offering. • Improving stock availability - optimising utilisation of manufacturing capacity and focusing management attention on stock planning and data quality. • Increasing the effectiveness of home delivery and fulfilling incomplete orders - ensuring delivery pick lists are accurate and timely, enhancing early visibility of incomplete deliveries. • Rectifying and optimising system performance - improved electronic interfaces with supplier systems, improved database stability, increased data processing capacity, re-write of critical software components. Initial results MFI has made progress on a number of key metrics: • Howden Joinery successfully traded through its busiest period with the system coping with volumes more than doubling in October compared to September. • The number of incomplete home deliveries has halved from its highest level in September 2004 and, over the last four weeks, is back to the levels achieved in the corresponding period last year. • Average bed delivery times cut from 5 weeks to 2 weeks. • First time availability of appliances has now reached 91%. • Data quality has improved. Preparations for the Winter Sale MFI is well positioned commercially for the Winter Sale with a strong product offering, attractive promotions and heavyweight advertising. MFI has undertaken pre-testing of the supply chain system in order to assess its ability to process the increased daily volumes of orders and deliveries expected throughout the Winter Sale period. Clearly, pre-testing cannot eliminate entirely the possibility of new problems occurring when the system is operating at increased levels on a daily basis for a protracted period. MFI expects home deliveries over the next two weeks to reach the daily rate required for the Winter Sale, thereby testing the system's capability to operate deliveries at this level. Extra processing power and memory, well in excess of forecast requirements, is being installed together with a number of other planned modifications. Following this, in order to minimise risks and maintain systems stability, no further significant modifications will be made to the system until after the Winter Sale. Current trading The Group's trading performance for the current financial year is in line with management expectations. However, the contribution from Howden Joinery is expected to be higher than management had expected with a corresponding shortfall in UK Retail. This is mainly as a result of lower than expected sales of kitchen cabinets at Hygena @ Currys, which has been particularly affected by the issues described above. MFI will give an update on trading in the scheduled pre-close update on 2 December. This update will include details of a cost reduction programme planned for UK Retail and the Group for 2005 and the results of an ongoing review of the carrying value of the Group's investment in the new IT systems, which may result in a non-cash impairment charge. A conference call for analysts and investors will be held on 2 December, details of which are available from Brunswick. Enquiries: MFI John Hancock Today until 11am only: 020 7404 5959 Chief Executive Shaun O'Callaghan Thereafter: 020 8913 5319/ Interim CFO 020 8913 5350 Brunswick Susan Gilchrist, Fiona Laffan, Anna Jones 020 7404 5959 This information is provided by RNS The company news service from the London Stock Exchange MSCIFFEILTLELIS
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